Optimising throughput, eliminating bottlenecks

End-to-end design, supply and execution of heavy-duty material handling infrastructure. We build high-capacity, continuous-operation systems that keep your bulk materials moving efficiently, safely and without interruption.

Engineered to move industrial materials reliably — bulk material conveyor plant

We engineer, supply and erect high-capacity conveying systems that keep bulk material moving efficiently around the clock.

Every system starts with capacity modelling — exact tons-per-hour, belt widths, speeds and troughing angles — so the line is sized for the material, not the other way round.

We stay a single accountable contractor from the first flow calculation through to full-load testing, so the system that reaches your operators performs to the throughput it was designed for.

40+Years across bulk material handling
4Scopes, one contractor — design, supply, erection, lifecycle
24/7Systems designed for continuous operation
100%Load-tested before commercial handover
Infrastructure supply

What we build

Heavy-duty equipment engineered specifically for abrasive, high-impact industrial environments — and matched to your material.

Long industrial belt conveyor running through a plant01

Bulk conveying systems

Troughed belt conveyors, pipe conveyors and bucket elevators, tailored to the material — coal, clinker, iron ore — and its abrasion and impact profile.

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Steel bucket elevators and storage silos at a bulk handling facility02

Stacking & reclaiming

Automated stackers and reclaimers for high-volume stockpile management and continuous blending operations across the yard.

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Roller conveyor and material feeding equipment on a factory floor03

Feeding & crushing

Heavy-duty apron feeders, vibrating screens and primary / secondary crushers, integrated for consistent material sizing and a steady downstream flow.

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Programme

From design to continuous operation

Seven controlled stages, from the first tonnage calculation to a full-load run — each signed off before the next begins.

01Capacity & TPH modellingBelt width, speed and troughing angle sized to the tonnage.
02Transfer & chute designRock-boxes and transfer points shaped to the material trajectory.
03Structural engineeringGalleries, trestles and transfer towers checked for dynamic and wind load.
04Structural erectionStringers, trestles and drive frames aligned for true belt tracking.
05Belt install & splicingBelting pulled in; hot / cold vulcanized splices to full tensile strength.
06System integrationMechanical and electrical tie-in; take-ups and drives calibrated.
07Load test & handoverNo-load then full-load runs; drive sync verified, then commercial handover.
The business advantage

Optimised transfer geometry cuts material degradation, localised chute wear and fugitive dust — protecting both throughput and the plant environment.

Lifecycle

Lifecycle support & critical spares

Continuous operation demands a proactive spares strategy. We run a rapid-response supply chain for the aftermarket components that keep a handling system out of forced outage.

Inventory

Mechanical spares

  • Rotary & trackingCarrying, return and impact idlers, self-aligning training frames, plummer blocks and labyrinth seals.
  • Drive & tensioningDrive / tail / snub / bend pulleys with ceramic or diamond lagging, helical and bevel-helical gearboxes, fluid couplings and hold-backs.
  • Belting & wear protectionEP, steel-cord, heat- and fire-resistant belting, vulcanizing kits, AR steel and UHMW chute liners, skirt rubber and belt scrapers.
Inventory

Electrical & instrumentation

  • Safety & belt monitoringPull-cord and belt-sway switches, zero-speed switches, chute-block and level detectors.
  • Drive controlVFDs for high-inertia soft starts, TEFC induction motors and heavy-duty MCC components rated for dusty, continuous duty.
  • Flow integrationPLC I/O and sequencing timers, precision belt scales and continuous weighing for real-time throughput.
Conveyors · bulk equipment · turnkey systems

Need a custom material handling system?

Talk to our experts about conveyors, bulk material handling equipment and turnkey solutions designed to improve productivity and cut operational downtime.

Contact IMECO